Streamlining Pallet Labelling with Automation:
A Game Changer for Factory Efficiency
In traditional factory settings, pallet labelling often involves manual counting and handwriting the labels after verifying the model names on the pallet. While this method has been the norm for years, it comes with several drawbacks, such as miscounting, illegible handwriting and time-consuming processes. With advancements in automation technology, it offer a more efficient and error-free solution through PLC-based pallet label printing.
PLC-Based Pallet Label Automation
Programmable Logic Controllers (PLCs) offer a robust solution to these challenges. By integrating PLCs into pallet labelling process, factories can automate label printing, ensuring accuracy and efficiency.
Here’s how it works:
Automated Counting and Verification:
- Sensors and Barcode Readers: PLCs can be connected to sensors or barcode readers to count production quantities and verify model names automatically.
- Preset Calculation: PLC calculates when the pallet reaches its maximum quantity based on preset values.
Automatic Label Printing:
- Once the PLC determines that a pallet is full, it sends a print command to the label printer.
- The label printer will then produces a label with all the necessary information, ready to be applied to the pallet.
The Benefits of Automated Inspection Solutions
Automated inspection systems use advanced technologies like machine vision, laser measurement, and sensors to accurately measure product dimensions. These systems offer several advantages.
Precision and Consistency:
Automated systems eliminate the variability of human measurement, providing consistent and precise data.
Speed:
Automated inspections are much faster than manual checks, allowing for higher throughput and efficiency.
Reliability:
Automation reduces the risk of intentional cheating and human error, ensuring that only products meeting the quality standards are approved.
Benefits of PLC-Based Label Automation
Implementing PLC-based pallet label automation offers several key benefits.
Accuracy:
Automated counting and verification eliminate the risk of human error.
Efficiency:
The process is significantly faster than manual labelling, saving valuable time and labour.
Consistency:
Printed labels are clear and legible, ensuring consistency and readability.
Brother's Solution: Easy Integration with Mitsubishi Electric PLCs
Brother provides a seamless solution for implementing PLC-based pallet label automation.
Here’s how Brother can help:
P-touch Editor:
Brother’s P-touch Editor software allows easy label design. This free software enables users to create custom labels tailored to their specific needs with minimal effort.
Sample Code and Manuals:
Brother offers sample code and manuals for integrating Mitsubishi Electric PLCs with their labelling solutions, free of charge. This makes the setup process straightforward and hassle-free.
Conclusion
Automating pallet labelling with PLCs is a game changer for factory settings, addressing the common issues associated with manual labelling. By leveraging Brother’s solutions, factories can achieve greater efficiency, accuracy and consistency in their labelling processes. Embracing this technology not only streamlines operations but also contributes to a more productive and error-free manufacturing environment.